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BATER lead acid batteries OPzS Classic

OPzS ClassicBATER is a manufacturer of complete standby application lead acid batteries with low antimony (LA) positive tubular plates OPzS Classic type, consistent with DIN40736 standards, with life of 20 years. We manufacture OPzS Classic cells, blocks and stands to batteries, using the latest technological developments. Our batteries are reliable, have very long life and low cost. By using  recombination plug RecPlug1 patented by BATER the need for water refill in the cell has been virtually eliminated. The recombination plug has also reduced ventilation requirements of rooms, which significantly reduced costs associated with the construction of battery room and maintenance costs.

Our batteries are built from:

  • the highest quality lead acid cells produced in BATER plant in Gliwice,
  • stands covered with polyethylene coatings of the highest corrosion resistance manufactured in BATER plant in Warsaw,
  • patented recombination plugs eliminating the emission of hydrogen and water loss manufactured in BATER plant in Warsaw

We manufacture complete series of types of stationary batteries, with dimensions compatible with DIN 40 736 standard, consisting of:

  • 2V cells with capacity from 107Ah to 3340Ah,
  • 12V monoblocks with capacity  from 54Ah, 107Ah and 161Ah,
  • 6V monoblocks with capacity  from 161Ah to 332Ah,

Key features of OPzS Classic batteries manufactured by BATER are:

  • long operational life amounting  20 years resulting from the application of the highest quality materials and latest manufacturing technology,
  • excellent cycling operation,
  • low internal resistance value by applying the best components (including separators) of reputable global manufacturers,
  • low self-discharge<3%/month,
  • extremely low water use through the use of low-antimony alloys and patented recombination plugs (need for refill once every 12-15 years),
  • rapid and straightforward control of electrolyte level through transparent containers,
  • the highest level of safety and mechanical resistance of battery,
    – battery cell containers produced by the leading European manufacturer are made of SAN plastic resistant to high and low temperature,
    – lids with dependable poles seals to prevent the decrease of electrolyte,
    – the basis for batteries are made of steel and covered by polyethylene coating applied by fluidization. The coating is resistant to shock, acid and any weather condition,
    – the highest quality flexible connectors and screws connecting cells in the battery are fully insulated and provide full protection against short circuits.

BATER OPzS Classic batteries have a HIGH DEGREE OF EFFICIENCY, as a consequence:

  • we lower the value of floating current and minimize energy losses generated during operation of the battery,
  • we shorten charging time, increasing the availability of a battery, thus, reducing the cost of battery charging,
  • we lower operating costs.

Construction OF OPzS Classic cells

przekroj-lewy1-opzs

  • positive plates
    The grid of the tubular positive plate consists of several lead spines which are joined together by the upper frame. The plate is made of low-antimony alloy 1,7% with the addition of substances preventing the creation of crystalline structures. The core is die cast. This provides homogeneity of lead alloy in the whole core. Positive plate is tubular, which means that the condensed active mass (PbO2) is placed in special tubes (guntlets) cured by impregnation and sealed from the bottom with a plug from polyester fibers. This construction provides excellent penetration of electrolyte through the walls of tubes, while preventing the active mass from dropping to the bottom of the container. The tubes are filled on wet which ensures homogeneity and repeatability of cells measurements,  
  • negative plates
    Negative plate is made of the technology guaranteeing high porosity active mass. Negative plate grids are die cast from low antimony lead alloy with the addition of substances preventing from the creation of crystalline structures,
  • separators
    High reputable manufacturer (Amersil or Daramic) separators insulating positive plates from negative ones are made of microporous polyethylene with low electrical resistance. They are characterized by high resistance to sulfuric acid, high temperature and aging processes,
  • terminals
    Terminals made of corrosion-resistant alloy of lead with a brass core reducing fastness and increasing the value of maximum current,
  • container and  lid
    The containers is made of transparent plastic and the lid of gray high-resistant plastic (type SAN – Styrene Acrylonitrile). Lid and container are being glued and is proof against the escape of gas or leakage of electrolite. Acid-resistant rubber seals around the poles prevent the electrolyte loss during transport and operation,
  • standard recombination plugs RegPlug1korki-rekombinacyjne
    RecombinationpPlugs prevent hydrogen emission to the environment which is the protection against explosion, virtually eliminating the need to refill the water and reduces the battery room ventilation requirements to the level of VRLA batteries. On request, alternatively, we also equip the cell with  ceramic plugs. Plugs enable gas excess to escape from the interior of the cell and protect against penetration of flame to the cell,

Dimensions and technical data

@+20oC

Cell/bloc type
...................................
OPzS Classic
Nom. volt.
[V]
Capacity
C10 (2)
Uend=
1.80V/cell
[Ah]
Capacity
C5
Uend=
1.75V/cell
[Ah]
Capacity
C3
Uend=
1.75V/cell
[Ah]
Capacity
C1
Uend=
1.67V/cell
[Ah]
Capacity
Cnom (1)
Uend=
1.80V/cell
[Ah]
Charg.
current
Inom (1)
[A]
Lenght
L
[mm]
Widht
W
[mm]
Height
H
[mm]
Weight
without
electr.
+/-5%
[kg]
Weight
with
electr.
+/-5%
[kg]
6x1-OPzS-5012544640305052722053473039
6x2-OPzS-10012107927960100102722053474150
6x3-OPzS-1501216113811890150153802053475470
3x3-OPzS-150616113811890150782722053473649
3x4-OPzS-2006215183157119200202722053473649
3x5-OPzS-2506268230197148250253802053474559
3x6-OPzS-3006322275236178300303802053475367
2-OPzS-100210792796010010103206369611
3-OPzS-150216113811890150151032063691116
4-OPzS-2002215183157119200201032063691318
5-OPzS-2502268230197148250251242063691622
6-OPzS-3002322275236178300301452063691826
5-OPzS-3502388333286218350351242064852029
6-OPzS-4202465400343263420421452064852434
7-OPzS-4902542466400307490491662064852839
6-OPzS-6002656566492355600601452066603550
8-OPzS-8002875756659473800802101916604665
10-OPzS-10002109394582459010001002102336605780
12-OPzS-120021312113498870912001202102756606693
12-OPzS-15002167014571235787150015021027581088119
16-OPzS-2000222271943164710502000200212397792106152
20-OPzS-2500227832431206813132500250212487792145200
24-OPzS-3000233402918247415723000300212576792170240

 

    • (1) Nominal parameters – capacity Cnom and current Inom mean C10 and I10 according to PN EN 60896-11:2003.

 

    • (2) Capacity C10 after 10 cycles.

 

    (3) Monoblocks are onlu OPzS Classic type.

ustawienie-opzs

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